Full Extrusion System
Turn composite materials into premium spooled filament with the Noztek Full System — a fully integrated, end-to-end solution featuring real-time graphing for precision control at every stage.
PLUG & PLAY
Each machine is delivered fully assembled and prepared for immediate use.
MORE CONTROL
Control a maximum of three temperature variables.
RESIN TO SPOOL
We offer everything required to carry out the entire extrusion process.
STAINLESS STEEL OPTIONS
Adhering to a clean laboratory setting
WET OR DRY OPTIONS
Evaluate whether a Water Bath or a Roller Conveyor is the right choice for your cooling element.
LAPTOP INTEGRATION
Monitor and export all the important data from each extrusion run
Noztek Full Extrusion System
The Noztek extrusion system is available as a comprehensive, all-in-one package, providing everything needed to seamlessly convert pellets or powder into high-quality spooled filament.
Complete Process Control & Real-Time Monitoring
With this system, you gain:
✅ Full control over every stage of the extrusion process
✅ Seamless integration of all components for uninterrupted operation
✅ Real-time data monitoring for precise adjustments and optimization
Designed for Precision & Innovation
In today’s fast-paced, competitive industry, manufacturers seek greater control and flexibility over their materials. The Noztek extrusion system delivers consistent results, ensuring a smooth and precise filament production process.
Step-by-Step Filament Extrusion Process
1️⃣ Xcalibur Desktop Extruder – Transforms pellets into a flawless filament
2️⃣ Water Bath – Cools and stabilizes the extruded filament
3️⃣ Tolerance Puller – Maintains precise filament diameter
4️⃣ Winder 2.0 – Ensures accurate spooling for final use
Advanced Connectivity & Data Integration
Each component is interconnected and fully compatible with computer-based monitoring. Using our custom Noztek software, you can:
✔ Simultaneously monitor both the Xcalibur and Tolerance Puller
✔ Track and analyze extrusion performance in real time
✔ Optimize production efficiency with live data insights
The Noztek Complete Extrusion System offers a powerful, integrated solution for precision-driven filament manufacturing, making it an essential tool for professionals in material development and 3D printing.
Measure Extrusion Performance
The Noztek extrusion system offers seamless connectivity between all machine components, allowing for real-time performance monitoring and data capture.
Using our custom Noztek software, you can:
✅ Link your computer directly to the system for live data tracking
✅ Monitor and analyze performance of both the Xcalibur extruder and Tolerance Puller
✅ View all key metrics on a single, user-friendly screen
This integrated monitoring capability ensures precision, efficiency, and full process control, enabling you to optimize extrusion performance with real-time insights.
What’s Included?
Xcalibur Extruder
The Noztek Xcalibur is one of the most advanced desktop extruders available, designed for high-performance filament production. With cutting-edge features and precision engineering, it delivers exceptional reliability and efficiency.
Key Features & Performance
🔥 Triple high-temperature heater bands for consistent operation at up to 600°C (higher temperature options available upon request)
🛠 Full stainless steel construction – Durable barrel, screw, and coupling assembly for long-lasting performance
🔩 Enhanced three-stage screw design – Optimized for superior extrusion efficiency and material flow
Versatile Material Processing
✔ High-temperature thermoplastics
✔ Metal-powdered composites
✔ A wide range of advanced polymers
High-Speed Extrusion & Compact Design
⚙ Extrusion speed: Up to 8 meters per minute or 2 kg per hour
📏 Compact footprint: Requires just 3.5 meters of bench space, making it a powerful yet space-efficient solution
The Noztek Xcalibur combines precision, durability, and efficiency, making it an ideal choice for professional extrusion applications.
Cooling Option 1: The Noztek Water Bath
The Noztek Water Bath is a state-of-the-art stainless steel cooling system designed to optimize filament performance while maintaining precise tolerances.
Key Features & Benefits
✅ Double-layer bath design – Ensures consistent and even cooling
✅ Integrated pump system – Maintains stable water circulation for precise temperature control
✅ Optimized filament tension – Guarantees accurate diameter control by maintaining the ideal distance between the extruder and Puller
Seamless Integration & Customization
- Designed for high-precision filament manufacturing
- Ideal for a wide range of materials, ensuring smooth extrusion cooling
- Alternative cooling option available – For hydrophobic materials, the Water Bath can be replaced with the Noztek Roller Conveyor
The Noztek Water Bath is an essential cooling solution, providing controlled, high-quality filament production with unparalleled precision.
Cooling Option 2: Noztek Roller Conveyor
The Noztek Roller Conveyor provides a dry cooling alternative to the Water Bath, offering precise filament handling while maintaining optimal extrusion quality.
Key Features & Benefits
✅ Smooth filament guidance – Stainless steel rollers ensure consistent tension and seamless movement
✅ Efficient cooling system – Integrated fans positioned beneath the rollers provide effective air-based cooling
✅ Adjustable height – Customizable leg height allows for precision control and material handling
Ideal for Specialized Applications
- Perfect for hydroscopic materials that require a water-free cooling process
- Highly recommended for pharmaceutical and precision extrusion applications
With its advanced design and superior performance, the Noztek Roller Conveyor ensures high-quality filament production while providing a customizable and efficient cooling solution.
The Noztek Tolerance Puller
The Noztek Tolerance Puller is a critical component in the extrusion process, ensuring precision and consistency in filament tolerance. By systematically measuring and managing filament size, it synchronizes seamlessly with the extruder, eliminating material waste and inefficiencies.
Precision Control & Customization
✅ Adjustable filament diameter, rendering speed, and error correction ratio
✅ Tension-based system for smooth and reliable extrusion
✅ Seamless integration with the Water Bath for controlled cooling and stability
Optimized Filament Tolerance
1️⃣ Ideal Distance Calibration – The Water Bath helps set the optimal distance for filament cooling and stabilization
2️⃣ Precision Pulling – The filament is drawn from a larger extruder nozzle to a smaller diameter in the puller, ensuring consistent tolerance control
By incorporating the Noztek Tolerance Puller, users can achieve exceptional accuracy, minimize material waste, and enhance overall efficiency, making it an essential tool for high-quality filament production.
Noztek Winder 2.0
The Noztek Winder 2.0 is an advanced filament winding system designed to optimize the extrusion process with precision and efficiency. Featuring an integrated touchscreen interface, it provides seamless control over the winding process, ensuring consistent filament tolerances and perfectly spooled filament ready for 3D printing.
Key Features & Benefits
✅ Winds up to 2.2 kg spools with unparalleled accuracy
✅ Touchscreen control for precise speed and tension adjustments
✅ Belt-driven linear actuator for smooth and automated filament guidance
✅ High-performance stepper motor for precise and controlled winding
✅ Proprietary Noztek software ensures a fully automated and efficient winding process
The Noztek Winder 2.0 is an essential tool for Noztek extruder users, providing exceptional winding precision while enhancing overall extrusion workflow.
Pellet-to-Pellet Production
This addition is especially beneficial for users working with exotic composites, providing the ability to mix materials and produce high-quality custom pellets tailored for the emerging market.
By integrating the Noztek Compounder into your extrusion setup, you gain the ability to:
✅ Create Bespoke Composite Filaments & Pellets – Blend polymers with reinforcing agents, additives, and functional fillers to enhance strength, flexibility, heat resistance, or conductivity.
✅ Experiment with Bio-Based & Sustainable Materials – Develop eco-friendly alternatives, such as biodegradable or recycled composites, to support greener manufacturing.
✅ Fine-Tune Performance Characteristics – Adjust viscosity, impact resistance, or thermal stability to meet the exact needs of demanding applications.
Key Benefits
✅ Enables material customization for specialized filament production
✅ Ideal for exotic composites and high-performance materials
✅ Seamlessly integrates with the Noztek Full System for a complete extrusion solution
With the Pelletiser, users can take full control of their material formulation, ensuring precision, consistency, and innovation in pellet-to-pellet production.
Precision Tuning with Live Data
Take full control of your extrusion process—right from your computer. Our custom-built controller software is designed in-house for seamless compatibility with Xcalibur, fusionX, Touch Extruder, and the Tolerance Puller. Real-time graphs and charts let you fine-tune every aspect of filament production while optimizing the entire workflow. This level of precision is especially crucial when working with advanced composite materials.
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Manuals for each component of the full extrusion system can be found here
Full Filament Extrusion System
£16,495.00 – £24,790.00
