Downloads

Here you will find download links for updates and digital products. Our very own Controller Software is available below, it’s updated regularly and you’ll be notified each time a new version is uploaded.

 

User manuals

Use these download links to access your user manuals. View on-screen or print out at your convenience

Xcalibur

Tolerance Puller

Pro/Pro HT

Winder 2

Touch

fusionX

fusionX

Pelletiser

Dehydrator

Noztek Xcalibur 2022

Full System

Xcalibur Barrel & Screw

Xcalibur

Xcalibur Barrel & Screw

Water Bath

Xcalibur

Tolerance Puller

Pro/Pro HT

Winder 2

Touch

Noztek Control Software Management

Noztek Professional Control Software: Advanced Process Management

Complete digital control, monitoring, and data analysis for professional extrusion applications. Designed and developed in-house specifically for Noztek systems, this comprehensive software platform transforms desktop extrusion into a fully monitored, data-driven manufacturing process.

Universal System Compatibility

Integrated Platform Support:

  • Xcalibur Extruder – Full temperature and speed control with advanced monitoring
  • fusionX Mixing System – Complete process oversight with blade configuration tracking
  • Touch Extruder – Streamlined control interface with essential monitoring functions
  • Tolerance Puller – Real-time diameter control with automated feedback systems

Seamless Integration Benefits:

  • Single software interface manages multiple system components simultaneously
  • Synchronized operation ensures optimal coordination between connected equipment
  • Unified data collection from all system elements for comprehensive analysis
  • Consistent user experience across different equipment configurations

Advanced Process Control

Precision Temperature Management

  • Multi-zone heater band control with independent temperature setpoints
  • PID temperature regulation for precise thermal stability
  • Temperature ramping profiles for controlled heating and cooling cycles
  • Alarm systems for temperature deviation alerts
  • Historical temperature logging for process validation and troubleshooting

Dynamic Motor Control

  • Variable speed control with precise RPM adjustment
  • Torque monitoring for material flow analysis and equipment protection
  • Speed ramping capabilities for smooth start-up and process transitions
  • Load-based adjustments for consistent material processing
  • Motor performance analytics for predictive maintenance scheduling

Real-Time Monitoring & Visualization

Live Process Graphics

Advanced dashboard displays provide instant process insight:

  • Real-time temperature profiles across all heating zones
  • Motor speed visualization with trend analysis
  • Extrusion rate monitoring with throughput calculations
  • Filament diameter tracking with tolerance band indicators
  • Production length counters with batch progress monitoring

Data Visualization Features

  • Customizable chart layouts for user-specific monitoring priorities
  • Multi-parameter overlay displays for correlation analysis
  • Zoom and pan functionality for detailed data examination
  • Color-coded alarm states for immediate problem identification

Make sure you add CH340/CH341 USB to serial port Windows driver, supports Windows XP/Vista/7/8/8.1/10/11/
https://www.wch-ic.com/downloads/CH341SER_ZIP.html

Click the link button below and you download will begin

Comprehensive Data Management

Automated Data Collection

Every extrusion parameter is continuously logged:

  • Temperature data from all sensor locations with timestamp precision
  • Motor performance metrics including speed, torque, and power consumption
  • Production statistics with material throughput and efficiency calculations
  • Quality metrics including diameter measurements and tolerance compliance
  • Process events with automatic annotation of parameter changes

Professional Data Export

  • CSV file format for seamless integration with analysis software
  • Customizable data fields for specific research requirements
  • Batch identification with automatic file naming and organization
  • Meta-data inclusion with processing conditions and material information
  • Data integrity verification for research and quality compliance

Research & Development Capabilities

Process Optimization Tools

Advanced features support systematic process improvement:

  • Parameter correlation analysis identifies optimal processing conditions
  • Statistical process control with capability studies and trend analysis
  • Experimental design support with automated data collection protocols
  • Comparative batch analysis for material and process development
  • Process validation documentation for regulatory compliance

Quality Assurance Integration

  • SPC (Statistical Process Control) charts with control limit calculations
  • Capability index calculations (Cp, Cpk) for process assessment
  • Automated quality reports with pass/fail criteria evaluation
  • Traceability documentation for material batch tracking
  • Audit trail maintenance for regulatory compliance requirements

Professional Application Benefits

Research Institution Advantages

  • Publication-quality data with comprehensive process documentation
  • Experimental reproducibility through precise parameter control
  • Grant compliance with detailed process validation capabilities
  • Student training with intuitive interface and comprehensive data collection

Industrial Development Benefits

  • Process scalability assessment through detailed performance analytics
  • Quality system integration with existing manufacturing protocols
  • Cost optimization through material usage and efficiency analysis
  • Regulatory compliance with comprehensive documentation capabilities

Advanced Analytics & Reporting

Built-in Analysis Tools

  • Trend analysis with statistical significance testing
  • Process capability studies with automated report generation
  • Correlation matrices for multi-variable process optimization
  • Control chart generation with customizable control limits
  • Performance benchmarking against historical data sets

Custom Reporting Features

  • Automated report generation with customizable templates
  • Executive summary dashboards for management oversight
  • Technical data reports for engineering analysis
  • Quality compliance documentation for audit requirements
  • Process optimization recommendations based on data analysis

System Requirements & Integration

Hardware Compatibility

  • Windows 10/11 compatibility with standard laptop/desktop systems
  • USB connectivity for direct equipment communication
  • Minimum system requirements optimized for smooth operation
  • Multi-monitor support for enhanced process visualization
  • Network connectivity for data sharing and remote monitoring

Software Features

  • Intuitive user interface designed for both novice and expert users
  • Comprehensive help system with contextual guidance
  • Automatic software updates for continuous feature enhancement
  • Data backup and recovery systems for process continuity
  • User permission levels for secure multi-user environments

The Noztek Professional Control Software transforms desktop extrusion equipment into a comprehensive, data-driven manufacturing platform that meets the demanding requirements of research institutions, product development laboratories, and quality-focused production environments.

Virtual Products

clear filament solution

Clear Filament Adapter for Noztek Winder 2

With this new filament adapter, you are able to use our winder 2 to spool transparent (colourless) filament.

Simply 3D print this downloadable product and fit onto the sensor element of your Winder.

Compatible with Noztek Winder 2.0

Click the download link button below and your download will begin