The Noztek Complete Extrusion Line
Professional composite filament manufacturing: complete integrated system delivering consistent, high-quality spooled materials with real-time process validation. Engineer Composites That Don’t Exist Yet.
PLUG & PLAY
Each machine is delivered fully assembled and prepared for immediate use.
RESIN TO RESIN
Add the Pelletier to the line for the lab or full production
RESIN TO SPOOL
We offer everything required to carry out the entire extrusion process.
STAINLESS STEEL OPTIONS
Adhering to a clean laboratory setting
WET OR DRY OPTIONS
Evaluate whether a Water Bath or a Roller Conveyor is the right choice for your cooling element.
LAPTOP INTEGRATION
Monitor and export all the important data from each extrusion run
Complete Desktop Filament Production System
From Raw Materials to Research-Grade Filament or Pellets in One Integrated Solution
When your research demands absolute precision and reproducible results, the Noztek Complete Extrusion System delivers everything needed to transform pellets or powder into consistently perfect spooled filament.
Trusted by universities worldwide for breakthrough composite development.
End-to-End Process Control
The complete system provides comprehensive oversight of every critical stage:
Raw Material Processing – Precise temperature and speed control converts challenging materials into uniform filament
Real-Time Quality Monitoring – Continuous diameter measurement and data logging ensures every meter meets your specifications
Automated Spooling – Professional-grade winding creates perfectly organized spools ready for immediate use
Data Integration – Complete process documentation for reproducible research and grant reporting
Four-Stage Precision Manufacturing
Stage 1: Xcalibur Desktop Extruder Transforms raw pellets into consistent filament with industrial-grade precision. High-torque motor handles even the most challenging composite materials.
Stage 2: Controlled Cooling System Precisely managed cooling ensures optimal filament properties and dimensional stability throughout the process.
Stage 3: Tolerance Puller Maintains exact diameter specifications with real-time monitoring and automatic adjustments. Eliminates the inconsistencies that compromise research results.
Stage 4: Professional Winder 2.0 Creates perfectly spooled filament with proper tension control, preventing tangles and feed issues during critical experiments.
Complete Research Integration
Unlike standalone equipment, every component communicates seamlessly through Noztek’s proprietary software platform:
- Synchronized monitoring of extruder performance and diameter control
- Comprehensive data logging for research documentation and optimization
- Process repeatability ensures consistent results across research programs
- Remote monitoring capabilities for long-duration production runs
Why Universities & Engineering Companies Choose the Complete System
Research Reliability – Eliminate variables between material preparation and testing phases
Cost Efficiency – Transform expensive speciality pellets into custom filament at fraction of commercial prices
Grant Compliance – Complete process documentation and traceability for funding requirements
Student Training – Comprehensive understanding of filament manufacturing for advanced materials programs
Advanced Performance Analytics
Research-Grade Data Collection for Reproducible Results
When your research depends on consistent material properties, comprehensive process monitoring becomes essential. The Noztek system’s integrated analytics platform transforms raw extrusion data into actionable research insights.
Unified Process Oversight Our proprietary software connects directly to your system, providing complete visibility across all components. Monitor extruder performance, diameter consistency, and cooling parameters from a single interface designed specifically for research applications.
Critical Research Metrics
- Temperature profiles throughout the extrusion process
- Motor performance Speed monitoring
- Real-time diameter measurements with statistical analysis
- Production rates and material consumption tracking
- Process stability indicators for quality assurance
Data You Can Trust Every parameter is logged with precision timestamps, creating comprehensive datasets for research documentation, grant reporting, and publication requirements. Export data directly to standard analysis formats for seamless integration with your research workflow.
Optimize Your Research Process Real-time monitoring allows immediate process adjustments, eliminating waste of expensive specialty materials. Identify optimal parameters quickly and document them for consistent replication across research programs.
Universities worldwide rely on this data transparency to validate their composite research and ensure reproducible results across multiple projects and research teams.
Ready to eliminate material variables from your filament production?
What’s Included?
Cooling Option 1: Noztek Water Bath
The Noztek Water Bath provides precision thermal management for filament production, utilizing advanced stainless steel construction to deliver consistent cooling performance and dimensional stability throughout the extrusion process.
Engineering Design
Advanced Construction
- Double-layer bath design ensures uniform temperature distribution
- Full stainless steel construction for durability and contamination prevention
- Optimized geometry maintains ideal cooling distance between extruder and tolerance puller
Integrated Circulation System
- Built-in pump maintains continuous water circulation
- Stable temperature control throughout the cooling zone
- Consistent thermal management for reliable filament quality
Process Control
Dimensional Stability The water bath maintains optimal filament tension and cooling rates, ensuring accurate diameter control and preventing thermal stress that could affect material properties.
Material Compatibility Designed for broad material compatibility, the water bath provides effective cooling for most thermoplastic materials during the extrusion process.
System Integration
Complete Line Compatibility Seamlessly integrates with Noztek extruders and tolerance control systems to create a complete production environment optimized for high-precision filament manufacturing.
Alternative Cooling Solutions For hydrophobic materials or specific processing requirements, the water bath can be replaced with the Noztek Roller Conveyor system, providing flexible cooling options based on material characteristics.
Quality Benefits
The Noztek Water Bath delivers controlled cooling that maintains consistent filament properties while preventing thermal gradients that could compromise dimensional accuracy or material performance in the finished product.
Cooling Option 2: Noztek Roller Conveyor
The Noztek Roller Conveyor delivers precision air-cooling for applications requiring water-free filament processing. This advanced dry cooling system maintains consistent filament quality while providing specialized handling capabilities for sensitive materials.
Engineering Features
Precision Roller System
- Stainless steel rollers ensure smooth filament guidance and consistent tension control
- Optimized roller spacing maintains proper filament support throughout the cooling zone
- Seamless material handling prevents surface defects and dimensional variations
Integrated Air Cooling
- Strategic fan placement beneath rollers provides efficient air-based thermal management
- Controlled airflow ensures uniform cooling without material contamination
- Adjustable cooling intensity for different material requirements
Customizable Configuration
Adjustable Design
- Variable leg height enables precise positioning for optimal material handling
- Customizable setup accommodates different extruder configurations
- Flexible installation options for various production environments
Specialized Applications
Water-Sensitive Materials Specifically engineered for hydroscopic materials that require moisture-free processing environments, preventing water absorption that could compromise material properties.
Pharmaceutical & Precision Applications The contamination-free air cooling system makes this solution ideal for pharmaceutical-grade materials and applications requiring stringent cleanliness standards.
System Integration
Complete Line Compatibility Seamlessly integrates with Noztek extruders and tolerance control systems, providing an alternative cooling method that maintains the precision and quality standards of the complete production line.
Quality Assurance
The Noztek Roller Conveyor maintains consistent filament properties through controlled air cooling while preventing moisture exposure and contamination, ensuring reliable material quality for demanding applications.
Performance Specifications
Tolerance Achievement
- Dimensional accuracy: ±0.05mm (achievable under optimal conditions)
- Continuous monitoring and real-time adjustment
- Minimal material waste through precision control
Professional Benefits
The Noztek Tolerance Puller enables manufacturers to achieve exceptional dimensional consistency while minimizing material waste and production inefficiencies. This precision control system is essential for applications requiring reliable, high-quality filament with consistent performance characteristics.
Noztek Tolerance Puller
The Noztek Tolerance Puller serves as a critical quality control component in professional filament production, delivering precise diameter management and consistent material output. This advanced system continuously monitors and adjusts filament dimensions while maintaining seamless integration with the complete extrusion line.
Precision Control Features
Adjustable Parameters
- Variable filament diameter control
- Configurable rendering speed settings
- Programmable error correction ratios
System Integration
- Tension-based pulling mechanism ensures smooth, reliable operation
- Seamless coordination with water bath cooling systems
- Real-time synchronization with extruder output
Process Optimization
Controlled Cooling Integration The water bath system establishes optimal distance parameters for controlled filament cooling and dimensional stabilization, creating ideal conditions for precision diameter control.
Precision Diameter Management The puller draws extruded material from the larger nozzle diameter to the target specification, maintaining consistent tolerance throughout the production process.
System Integration
Extrusion Line Compatibility The Winder 2.0 integrates seamlessly with Noztek extruders and tolerance control systems, creating a complete automated production line from raw material to finished filament spools.
Quality Assurance Maintains consistent filament tension and uniform layer distribution, ensuring spools are ready for immediate use without manual intervention or rewinding.
Professional Applications
The Noztek Winder 2.0 completes the professional filament production workflow, delivering consistently wound spools that meet commercial quality standards while eliminating manual handling and potential contamination during the packaging process.
Noztek Winder 2.0
The Noztek Winder 2.0 is an advanced automated filament winding system engineered to complete the extrusion production line with precision and reliability. This intelligent spooling solution ensures consistent tension control and professional-quality filament packaging for immediate use in 3D printing applications.
Advanced Control System
Integrated Interface
- Full-color touchscreen control panel
- Real-time monitoring of winding parameters
- Intuitive operation with minimal training required
Precision Mechanics
- High-performance stepper motor delivers precise winding control
- Belt-driven linear actuator provides smooth, automated filament guidance
- Consistent tension management throughout the winding process
Technical Specifications
Capacity & Performance
- Accommodates spools up to 2.2 kg capacity
- Variable speed control for different material types
- Adjustable tension settings for optimal filament packaging
Automation Features
- Proprietary Noztek software manages the complete winding cycle
- Automated layer distribution for professional spool appearance
- Integrated safety controls prevent overwinding and tangling
Pellet-to-Pellet Production
The pellet-to-pellet production capability transforms raw material development by enabling complete control over composite formulation and material properties. This advanced processing approach is particularly valuable for applications requiring exotic composites and custom material specifications.
Composite Material Development
Custom Formulation Capabilities By integrating the Noztek Compounder into your production line, you can create sophisticated material combinations tailored to specific performance requirements:
- Bespoke Composite Development – Blend base polymers with reinforcing agents, functional additives, and performance fillers to enhance mechanical properties including strength, flexibility, heat resistance, and electrical conductivity
- Sustainable Material Innovation – Develop environmentally conscious alternatives using biodegradable polymers, recycled content, and bio-based additives to support sustainable manufacturing initiatives
- Performance Optimization – Fine-tune material characteristics such as viscosity, impact resistance, and thermal stability to meet precise application requirements.
System Integration Benefits
Complete Production Control
- Seamless integration with the complete Noztek system architecture
- Enables specialized filament production for high-performance applications
- Provides material customization capabilities for emerging market demands
Quality Assurance The pelletizer component ensures consistent material homogenization and dimensional control, delivering precision and repeatability in pellet-to-pellet production cycles.
Advanced Process Control
Real-Time Monitoring & Control Custom-built controller software provides comprehensive process oversight with seamless compatibility across Xcalibur, fusionX, Touch Extruder, and Tolerance Puller systems.
This precision control capability is essential when processing advanced composite materials, where minor parameter variations can significantly impact final material properties.
Professional Applications
The pellet-to-pellet production system enables research institutions, material developers, and specialized manufacturers to maintain complete control over material formulation, ensuring consistent innovation in custom polymer development and high-performance composite production.
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Manuals for each component of the full extrusion system can be found here
Noztek Complete Extrusion Line
Price range: £16,495.00 through £24,790.00
