The fusionX
Pushing the boundaries in hot melt extrusion — fusionX is precision-engineered for next-gen pharmaceuticals and advanced materials
PLUG & PLAY
The machine is pre-built and set up for immediate extrusion.
MORE CONTROL
Adjust and monitor three temperature settings.
BLENDING BLADES
Stainless steel blending blades that can be easily swapped for optimal results.
STAINLESS STEEL
In keeping with a sterile lab environment.
MADE FOR THE LAB
Ideal for nano compounds and exotic materials.
LAPTOP INTEGRATION
Monitor and export all the important data from each extrusion run.
The fusionX
The Noztek FusionX, developed by the Noztek team, is one of the most advanced desktop single-screw mixing extruders in the world.
Precision-Engineered for Superior Performance
🔹 Three years of meticulous development
🔹 Cutting-edge engineering for unmatched extrusion capabilities
🔹 The most advanced extruder ever produced by Noztek
Designed for exceptional performance and versatility, the Noztek FusionX sets a new benchmark in desktop extrusion technology.
Noztek FusionX: Advanced Desktop Mixing Extruder
The Noztek FusionX is an innovative, high-performance mixing extruder, engineered for precision, versatility, and efficiency. Designed for bio-polymers, nano-composites, and pharmaceuticals, this extruder delivers laboratory-grade performance in a compact desktop design.
Advanced Internal Operations
🔹 Multi-stage processing: Mixing, compression, and shearing for superior material blending
🔹 Interchangeable cutting inserts – Easily replaceable for customized processing
🔹 High-torque 50 RPM, 16 Nm DC motor – Ensures optimal speed and power for blending composite materials in a molten state
User-Friendly & Data-Driven Design
✔ Touchscreen control panel – Intuitive and easy to operate
✔ Real-time extrusion monitoring – Data can be viewed and exported at the click of a button
✔ Compact yet powerful – Matches the performance of larger industrial extruders
Precision Engineering & Easy Maintenance
⚙ Constructed from high-quality stainless steel – Prevents material contamination
⚙ Split barrel design – Allows for quick and easy cleaning
⚙ Mixing screw with up to three staggered blending blades – Ensures optimal material homogeneity
The Noztek FusionX represents the next generation of desktop extrusion, delivering cutting-edge performance and precision mixing capabilities for high-end research and development applications.
Blending Blades: Precision & Versatility
The Noztek FusionX Blending Blades are hardened and tempered stainless steel, ensuring exceptional durability and longevity. Designed for precision mixing, these blades offer customizable configurations to achieve the desired blending results.
Key Features & Benefits
✅ Adjustable blade configurations – Enables flexible mixing processes
✅ Six-slot barrel system – Allows for easy insertion and customization of different-sized blades
✅ Dual-function design – Provides both blending capabilities and structural counterbalance
Optimized Mixing & Material Circulation
⚙ Counterbalances the screw – Ensures perfect centering within the barrel
⚙ Maintains consistent material circulation – Prevents inconsistencies and ensures a uniform blend
⚙ Enhances material homogeneity – Delivers superior extrusion quality
Pelletization & Re-Extrusion for Enhanced Blending
🔄 Further intensify the mixing process by:
1️⃣ Pelletizing extruded filament with the Noztek Pelletizer
2️⃣ Re-extruding the pellets using the FusionX for deeper material integration
This innovative re-extrusion capability provides greater control, experimentation, and refinement, unlocking new possibilities for advanced material development.
Blending: Precision Dispersive Mixing
The Noztek FusionX achieves high dispersive mixing through the use of three sets of blending blades, generating staged shear for optimal material homogenization.
Customizable Blending Process
🔹 Adjustable blade sizes – Different hardened blades can be inserted in sequential order
🔹 Standard blade progression: 10mm blade → 3mm blade → 1mm blade for high shear rate
🔹 Flexible configuration – Blades can be mixed and matched based on material properties
This versatile blending system allows users to fine-tune shear intensity, ensuring optimal dispersion and uniformity for a wide range of extrusion applications.
Click on icon for the spec sheet
Small batch minimum load
Desktop footprint
Max. extruding temperature
Touch Screen Display
Precision Dispersive Mixing
The Noztek FusionX achieves high dispersive mixing through the use of three sets of blending blades, generating staged shear for optimal material homogenization.
Customizable Blending Process
🔹 Adjustable blade sizes – Different hardened blades can be inserted in sequential order
🔹 Standard blade progression:
- 10mm blade → 3mm blade → 1mm blade for high shear rate
- Flexible configuration – Blades can be mixed and matched based on material properties
The fusionX Extruder Includes
2 sets of 1mm hardened stainless steel blending blades (4 in total)
2 sets of 2mm hardened stainless steel blending blades (4 in total)
2 sets of 5mm hardened stainless steel blending blades (4 in total)
2 sets of 10mm hardened stainless steel blending blades (4 in total)
2 x stainless steel nozzles ( 1 x 1,75mm – 1 x 3mm)
1 hopper
1 x torque wrench
1 x hopper weight (used in the hopper for light powdered materials)
1 x chassis cover (for protection when dismantling the barrel)
1 x copper slip anti seize grease
Download the fusionX Specification sheet
Noztek fusionX
£23,400.00
Specifications
fusionX Spec Sheet
