fusionX Mixing System

The Noztek fusionX is the world's only single-screw hot melt mixing extruder capable of delivering true homogeneous mixing for demanding advanced materials—eliminating the need for complex, high-maintenance twin-screw systems while achieving research-grade dispersion previously considered impossible in a single-screw design.

Hardcore reasons to invest in the fusionX:

Create composites that don't exist yet: Patented staged shear system with up to three interchangeable hardened stainless steel blending blades (1mm–10mm sizes, graduated configuration) enables precise dispersive mixing at the molecular level. This unlocks homogeneous nano-composites, carbon nanotube blends, metal-filled polymers, bio-polymers, and pharmaceutical formulations that traditional extruders cannot reliably process—allowing your lab to pioneer breakthrough materials for peer-reviewed publications and next-gen applications.

Superior homogeneity without twin-screw drawbacks: Achieves consistent, degradation-free blending via optimised mixing, compression, and shearing in one compact screw (280mm bespoke stainless steel with 3.3mm channel depth). Avoids hot spots, channelling, and variability that plague conventional single-screw setups, delivering reproducible results essential for grant-funded R&D and regulatory compliance.

Uncompromising torque and power for exotic materials: 17.5 Nm high-torque motor at 50 RPM handles viscous, abrasive, and temperature-sensitive composites effortlessly—ensuring stable extrusion even with challenging nano or pharmaceutical blends where consistency is non-negotiable.

Precision thermal control to protect sensitive formulations: Dual heating (1000W ceramic in copper housing + 485W Watlow nozzle band) with three independent thermocouples and zoned adjustments prevents overheating and material degradation, critical for bio-materials and pharma compounds.

Sterile, contamination-free lab compliance: Full stainless steel material path (barrel, screw, nozzles) with split-barrel design enables rapid disassembly, thorough cleaning, and zero cross-contamination—meeting the strict purity demands of pharmaceutical giants and biomedical research.

Data-driven research acceleration: Intuitive touchscreen for real-time parameter setup and oversight, plus seamless USB laptop integration for live monitoring, comprehensive logging, and exportable graphs/charts. Capture every run's torque, speed, temperature, and flow data for analysis, troubleshooting, reporting, and publications—transforming experiments into publishable, repeatable science.

The fusionX delivers unmatched capability in a research-optimised package—empowering universities, pharma companies, and institutions to develop tomorrow's impossible materials today, with one screw and zero compromises.