The fusionX

Pushing the boundaries in hot melt extrusion — fusionX is precision-engineered for next-gen pharmaceuticals and advanced materials

PLUG & PLAY

The machine is pre-built and set up for immediate extrusion.

MORE CONTROL

Adjust and monitor three temperature settings.

BLENDING BLADES

Stainless steel blending blades that can be easily swapped  for optimal results.

STAINLESS STEEL

In keeping with a sterile lab environment.

MADE FOR THE LAB

Ideal for nano compounds and exotic materials.

LAPTOP INTEGRATION

Monitor and export all the important data from each extrusion run.

The fusionX

The Noztek FusionX, developed by the Noztek team, is one of the most advanced desktop single-screw mixing extruders in the world.

Precision-Engineered for Superior Performance

🔹 Three years of meticulous development
🔹 Cutting-edge engineering for unmatched extrusion capabilities
🔹 The most advanced extruder ever produced by Noztek

Designed for exceptional performance and versatility, the Noztek FusionX sets a new benchmark in desktop extrusion technology.

Noztek FusionX: Advanced Desktop Mixing Extruder

The Noztek FusionX is an innovative, high-performance mixing extruder, engineered for precision, versatility, and efficiency. Designed for bio-polymers, nano-composites, and pharmaceuticals, this extruder delivers laboratory-grade performance in a compact desktop design.

Advanced Internal Operations

🔹 Multi-stage processing: Mixing, compression, and shearing for superior material blending
🔹 Interchangeable cutting inserts – Easily replaceable for customized processing
🔹 High-torque 50 RPM, 16 Nm DC motor – Ensures optimal speed and power for blending composite materials in a molten state

User-Friendly & Data-Driven Design

Touchscreen control panel – Intuitive and easy to operate
Real-time extrusion monitoring – Data can be viewed and exported at the click of a button
Compact yet powerful – Matches the performance of larger industrial extruders

Precision Engineering & Easy Maintenance

Constructed from high-quality stainless steel – Prevents material contamination
Split barrel design – Allows for quick and easy cleaning
Mixing screw with up to three staggered blending blades – Ensures optimal material homogeneity

The Noztek FusionX represents the next generation of desktop extrusion, delivering cutting-edge performance and precision mixing capabilities for high-end research and development applications.

 

fusionX angled

Blending Blades: Precision & Versatility

The Noztek FusionX Blending Blades are hardened and tempered stainless steel, ensuring exceptional durability and longevity. Designed for precision mixing, these blades offer customizable configurations to achieve the desired blending results.

Key Features & Benefits

Adjustable blade configurations – Enables flexible mixing processes
Six-slot barrel system – Allows for easy insertion and customization of different-sized blades
Dual-function design – Provides both blending capabilities and structural counterbalance

Optimized Mixing & Material Circulation

Counterbalances the screw – Ensures perfect centering within the barrel
Maintains consistent material circulation – Prevents inconsistencies and ensures a uniform blend
Enhances material homogeneity – Delivers superior extrusion quality

Pelletization & Re-Extrusion for Enhanced Blending

🔄 Further intensify the mixing process by:
1️⃣ Pelletizing extruded filament with the Noztek Pelletizer
2️⃣ Re-extruding the pellets using the FusionX for deeper material integration

This innovative re-extrusion capability provides greater control, experimentation, and refinement, unlocking new possibilities for advanced material development.

Blending: Precision Dispersive Mixing

The Noztek FusionX achieves high dispersive mixing through the use of three sets of blending blades, generating staged shear for optimal material homogenization.

Customizable Blending Process

🔹 Adjustable blade sizes – Different hardened blades can be inserted in sequential order
🔹 Standard blade progression: 10mm blade3mm blade1mm blade for high shear rate
🔹 Flexible configuration – Blades can be mixed and matched based on material properties

This versatile blending system allows users to fine-tune shear intensity, ensuring optimal dispersion and uniformity for a wide range of extrusion applications.

Click on icon for the spec sheet

Small batch minimum load

Desktop footprint

Max. extruding temperature

Touch Screen Display

Precision Dispersive Mixing

The Noztek FusionX achieves high dispersive mixing through the use of three sets of blending blades, generating staged shear for optimal material homogenization.

Customizable Blending Process

🔹 Adjustable blade sizes – Different hardened blades can be inserted in sequential order
🔹 Standard blade progression:

  • 10mm blade3mm blade1mm blade for high shear rate
  • Flexible configuration – Blades can be mixed and matched based on material properties

The fusionX Extruder Includes

2 sets of 1mm hardened stainless steel blending blades (4 in total)
2 sets of 2mm hardened stainless steel blending blades (4 in total)
2 sets of 5mm hardened stainless steel blending blades (4 in total)
2 sets of 10mm hardened stainless steel blending blades (4 in total)

2 x stainless steel nozzles ( 1 x 1,75mm – 1 x 3mm)
1 hopper
1 x torque wrench
1 x hopper weight (used in the hopper for light powdered materials)
1 x chassis cover (for protection when dismantling the barrel)
1 x copper slip anti seize grease

 

Download the fusionX Specification sheet

Noztek fusionX

£23,400.00

Specifications

fusionX Spec Sheet

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