Noztek Nexus RX Extruder

“Robot-ready integration and automated production — seamless filament supply for continuous large-format printing operations”

“Robot-ready integration and automated production — seamless filament supply for continuous large-format printing operations”

PLUG & PLAY

The machine is delivered fully assembled and prepared for extrusion.

MORE CONTROL

Motor speed and independent heater control.

PC CONTROL

Utilize our custom built control software to  oversee the extrusion process.

STAINLESS STEEL

Barrel, Screw & Nozzle

ARDUINO POWERED

Arduino & Our Own Bespoke PCB.

NEXT GEN DATA ANALYSIS

Monitor and export all the important data from each extrusion run.

The Nexus RX  Extruder

Precision Large Format Printing  – Made Simple

Built for robots, designed for scale — the Nexus RX powers large-format 3D printing and automated manufacturing with industrial-grade precision

When desktop extruders can’t keep pace with room-scale printers and robotic cells, the Nexus RX bridges the gap between small-scale production and industrial manufacturing demands.

The Nexus RX represents a fundamental shift in desktop extrusion technology, specifically engineered for robotic integration and large-format additive manufacturing. Where traditional extruders limit your production capabilities, the Nexus RX eliminates bottlenecks with continuous operation, advanced servo control, and the reliability demanded by automated systems.

Built for manufacturers, researchers, and production facilities requiring consistent filament supply for large-scale 3D printing operations, the Nexus RX transforms raw pellets into precision filament at speeds and volumes that keep pace with your most ambitious builds.

 

Noztek fusionX

Benefits

🤖 Robot-Ready Integration

Seamless connectivity with automated manufacturing systems and robotic cells

📏 Large-Format Capability

300mm barrel with optimized 30:1 L/D ratio handles high-volume continuous production

⚡ Advanced Servo Technology

48V, 750W servo motor with 20:1 planetary gearbox delivers 24 NM torque and millisecond response

🔄 Continuous Operation

Designed for 24/7 automated production with intelligent process monitoring

📊 Real-Time Intelligence

Live performance dashboard with dynamic graphs and instant data export capabilities

🏭 Industrial-Grade Reliability

4.5x performance increase over traditional systems with 60% noise reduction

Revolutionary 3-Stage Screw System

  • Stage 1 – Barrier Flight Section: Physically separates melted polymers from solids at molecular level
  • Stage 2 – Mixing Powerhouse: 400% higher mixing efficiency with strategic turbulence control
  • Stage 3 – Pressure Mastery: Handles 100-150 bar pressure for high-viscosity materials

Servo Motor Precision

  • ±0.1% speed regulation vs ±5-10% with traditional motors
  • Uniform torque across all speeds including 2000+ RPM operation
  • Real-time monitoring of torque, speed, and position
  • 40% energy savings with whisper-quiet operation

Intelligent Control Hub

  • Setup → Warmup → Run workflow optimization
  • Individual heater band control with custom motor speeds
  • One-click CSV export for compliance and R&D analysis
  • Comprehensive material library with optimized polymer settings

Why Choose the Nexus RX

Robotic Manufacturing Cells

Continuous filament production for automated manufacturing workflows without operator intervention

Large-Format 3D Printers

Room-scale printing operations requiring consistent material feed for multi-day builds

Production Prototyping

Bridge between R&D and full-scale manufacturing with scalable output capabilities

Advanced Materials Processing

  • Carbon fiber-filled PEEK and aerospace composites
  • High-temperature polymers requiring surgical precision
  • Filled compounds prone to separation in standard extruders
  • Experimental materials with demanding processing windows

Detailed Specifications

Motor System 48V, 750W RS485 DC Servo Motor
Torque Output 24 NM with 20:1 planetary gearbox
Speed Range 0-150 RPM maximum, optimized control
Barrel Length 300mm with 30:1 L/D ratio
Pressure Capability 100-150 bar for high-viscosity materials
Output Performance Up to 4.5 meters/minute
Dimensional Accuracy ±0.03mm even at high speeds
Temperature Control ±0.5°C precision with individual heater bands
Energy Efficiency 40% reduction vs traditional AC motors
Noise Level 60% quieter operation
Control Interface Nexus RX laptop integration
Data Export Real-time CSV generation for process documentation

 

 

 

Nexus RX Control Software

Real-Time Process Monitoring: The servo motor system provides continuous feedback on torque, speed, and position, creating comprehensive real-time data streams that researchers can use to optimize their processes This capability enables immediate process adjustments, eliminating waste of expensive specialty materials.
Advanced Data Analytics: Our integrated monitoring system will include real-time torque graphs and screw wear analysis, providing operators with detailed insights into the extrusion process. These analytics help identify optimal processing windows and predict maintenance requirements before issues impact production.
Intelligent Material Adaptation: The Nexus will feature a comprehensive library of preprogrammed settings optimized for major polymer families. These settings automatically adjust speed and torque parameters based on material properties, reducing setup time and ensuring optimal processing conditions for each application.

 

Independent Band control

LENGTH (cm)

Max. extruding temperature (HT version)

WEIGHT

Why Choose Nexus RX Over Alternatives

  • 4x higher mixing efficiency eliminates material waste
  • Servo precision vs guesswork-based AC motor control
  • Continuous operation vs batch-limited production
  • Robot integration vs manual operation requirements

vs Industrial Solutions

  • Accessible pricing without compromising capabilities
  • Research flexibility with production scalability
  • Plug-and-play setup vs complex industrial installation

ROI Benefits

  • Eliminate material waste from inconsistent mixing
  • Reduce labor costs through automation compatibility
  • Increase throughput with continuous operation capability
  • Future-proof investment with scalable performance

 

Integration & Support

Installation Requirements

  • Plug-and-play setup with minimal installation complexity
  • Standard power requirements compatible with existing facilities
  • Compact footprint suitable for existing workspaces
  • Robot-ready mounting with standard interface compatibility

Technical Support Package

  • Comprehensive installation guidance with remote support options
  • Material optimization consulting for specific applications
  • Process parameter development for custom material formulations
  • Ongoing technical support throughout equipment lifecycle

Ready to scale your production capabilities?

Contact our technical team to discuss how the Nexus RX can integrate with your robotic systems and large-format manufacturing requirements.

Where precision meets possibility, the revolution starts with a single extrusion.

Noztek RX Large Format Extruder

Price range: £3,350.00 through £6,225.00

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