How to Calibrate your Noztek Filament Winder 2.0
Learn how to properly calibrate your Noztek Winder 2.0 for accurate filament spooling and tension control. Master both automatic and manual modes for perfect results every time.
What You'll Learn
- Initial setup and power connection
- Configuring guide limits for your spool size
- Setting filament diameter (1.75mm, 3mm, or custom)
- Calibrating the laser sensor in automatic mode
- Adjusting tension for different materials
- Loading filament correctly through the system
- Starting and stopping the winding process
Required Equipment
- Noztek Winder 2.0
- Filament spool (empty 1KG spool included)
- Power cable (included)
- Spanner (for changing spools)
- Sample filament for sensor calibration
Video Chapters
Technical Specifications
Power & Dimensions
- Voltage
- 220VAC or 110VAC
- Power Rating
- 10A
- Dimensions
- 70cm × 38cm × 38cm
- Weight
- 10 KG
- Operating Temp
- -40°C to 85°C
Performance
- Max Winding Speed
- 10 meters/minute
- Spool Capacity
- Up to 2.2 KG
- Filament Range
- 0.5mm – 5mm
- Presets
- 1.75mm & 3.00mm
- Display
- 7" TFT Touchscreen
Key Features
⚙️Automatic Mode
User-friendly mode that automates the winding process. Requires initial setup to calibrate filament diameter and spool size. Perfect for seamless extrusion runs directly from your extruder.
🎚️Manual Mode
Complete control over winder speed settings (50–250 range). Ideal for situations requiring consistent winding speed, like re-spooling or working with specific materials.
📐High Precision Linear Drive
Advanced linear drive system ensures uniform winding across the entire spool width, preventing tangles and maintaining consistent layer distribution.
🔴Laser Height Sensor
Improved laser sensor algorithm automatically adjusts winding speed based on spool fullness, ensuring neat, tangle-free results from start to finish.
🎯Adjustable Tension Control
Built-in filament tensioner allows you to adjust tension for different materials — from flexible TPU to rigid engineering polymers.
📱7" TFT Touchscreen
Intuitive touchscreen interface provides easy access to all settings, real-time status monitoring, and on-screen calibration guidance.
Automatic Mode Calibration (Recommended)
Step 1: Set Guide Limits
The Winder 2.0 comes pre-calibrated for Noztek 1KG spools. If using different spools, you'll need to adjust the guide limits to match your spool width.
- Navigate to the "Guide Limits" screen on the touchscreen
- Use +/- buttons to move the filament guide to the left edge of your spool
- Press "SET" for Set Value 1 when aligned
- Move the guide to the right edge of your spool
- Press "SET" for Set Value 2 when aligned
- These values are stored for future use
Step 2: Set Filament Diameter
Configure the diameter of filament you'll be winding. The algorithm automatically adjusts guide movement speed based on this setting.
- Choose from presets: 1.75mm or 3.00mm
- Or set a custom diameter between 0.5mm and 5.0mm
- Use +/- buttons to adjust custom values
- Press "NEXT" to continue
Step 3: Calibrate Laser Sensor
The laser sensor detects filament height to automatically adjust winding speed. This calibration ensures accurate detection for your specific filament.
- Prepare a piece of filament (or similar diameter item)
- Hold the filament piece so it passes through both openings of the laser sensor
- Press "CALIBRATE" on the touchscreen
- Slowly move the filament up and down through the sensor area
- Continue until the screen indicates calibration is complete
- Press "NEXT" to proceed
Step 4: Load Filament
Proper filament loading ensures smooth operation and prevents tangles.
- Pull filament under the tensioner — ensures proper tension during winding
- Thread through the laser sensor case — filament must pass through both openings
- Feed through the filament guide — the linear drive component that moves left-right
- Secure to the spool using anchor holes on the interior sides or tape to the spool surface
- Always start at an edge corner of the spool, using the side closest to the guide
Step 5: Start Winding
Once everything is configured and filament is loaded, you're ready to begin.
- Press the green "START" button on the touchscreen
- The winder will automatically adjust speed based on spool fullness
- You can press individual setting buttons to adjust parameters while running
- Press the red "STOP" button when the spool is full or to pause winding
Common Issues & Solutions
| Problem | Possible Cause | Solution |
|---|---|---|
| Filament tangles on spool | Guide limits not set correctly | Recalibrate guide limits to match spool width exactly |
| Uneven winding layers | Incorrect filament diameter setting | Verify filament diameter setting matches actual filament |
| Winder speed too slow/fast | Auto mode: sensor not calibrated; Manual mode: wrong speed setting | Recalibrate laser sensor OR adjust manual speed setting |
| Filament slips off tensioner | Tension too loose for material | Adjust tension arm tighter for that specific material |
| Spool wobbles during operation | Locknut not tightened properly | Stop winder, tighten locknut with spanner (don't overtighten) |
| Touchscreen unresponsive | Power issue or system needs reset | Turn off mains switch, wait 10 seconds, restart machine |
Need more help? Visit our FAQ section or contact our support team at info@noztek.com
